When deciding between 3D embroidery patches vs woven patches for your custom patches, it's necessary to understand their unique characteristics and applications.

Each type offers unique benefits, so let's explore their differences to help you choose the right one for your project.

But before moving into the differences, let's first understand what sets 3D embroidery patches vs woven patches apart!

Woven Patches

Woven patches are made by weaving threads tightly on a loom, resulting in a design with intricate details and clean lines.

The two threads that interlace and overlap are called the weft (horizontal) thread and the warp (vertical) thread.

This method creates patches with a flat, smooth texture, almost like printed artwork. Woven patches are great at displaying intricate details and small text, which makes them ideal for designs needing fine artwork.

3D Embroidery Patches

3D embroidery patches, on the other hand, are created by stitching thick embroidery threads onto a fabric base.

This method results in a raised, textured design that stands out from the material. The threads used in these Patches add depth and dimension, giving a three-dimensional appearance that enhances the visual impact of the patch. This type of patch is perfect for designs that benefit from a bold and tactile look.

Key Differences to Consider

Thread Thickness and Texture

  • 3D Embroidery Patches: Utilize thick embroidery threads on a fabric base, creating a textured, three-dimensional effect.
  • Woven Patches: Made with thinner threads tightly woven together without a fabric base, resulting in a smooth, flat texture resembling printed artwork.

Raw Material

  • 3D Embroidery Patches: Use thicker threads, usually rayon or polyester, giving them a 3D, textured finish. This makes them visually striking but can look messy with intricate designs. For a clean look, simpler artwork works best with embroidered patches.
  • Woven Patches:Woven patches use thin, fine threads, like satin, damask, or polyester, allowing for detailed designs and small lettering. This results in a smooth, flat, and polished look, perfect for delicate artwork.

2. Design and Text Clarity

  • 3D Embroidery Patches: Ideal for bold designs and larger fonts due to their thick threads, but may not capture fine details as well.
  • Woven Patches: Excel in capturing intricate details and smaller text with their tight weave, suitable for designs requiring precision and clarity.

Versatility and Flexibility

  • Embroidered Patches: Thicker and bold, they are great for hats, shirts, jackets, backpacks, and jeans. However, they aren't ideal for very fine designs or tiny details due to their thickness.
  • Woven Patches: Thinner and more flexible, making them perfect for complex designs and small lettering. They can be used on any clothing, inside or out, and can also serve as labels. Their lightweight nature offers greater versatility compared to embroidered patches.

Both types can be easily ironed onto various items like shirts, jackets, and hats.

Color Blending and Detail Clarity

  • 3D Embroidery Patches: Achieve color blending by overlaying threads, suitable for designs with gradients.
  • Woven Patches: Create the illusion of color gradients using different shades of threads, ideal for intricate color patterns.


  • 3D Embroidery Patches: Highly durable with thick threads and fabric base, withstand frequent wear and washing without fading.
  • Woven Patches: Durable but lack a fabric base, making them slightly less robust over time.


  • Embroidered Patches: More expensive due to the cost of materials like twill fabric and thicker threads. Small single-head machines make only 1-4 patches at a time. Big investment required for Multi-head machines but they can produce up to 200 patches an hour, lowering costs for large orders. However, embroidered patchesgenerally cost more than woven ones.
  • Woven Patches: Typically more economical. Materials are less expensive unless using real silk. A single weaving machine can produce many patches without stopping, making woven patches cheaper, especially for large orders. Multiple patches can be made at the same time, lowering costs even more.

Perceived Value and Aesthetic Appeal

Application and Practical Considerations

  • 3D Embroidery Patches : Ideal for uniforms and accessories where durability and visual impact are crucial.
  • Woven Patches : Perfect for intricate designs, small text, and a smooth finish, suitable for events and creative apparel accents.

Backing Options for Both Patch Types

Both Woven and 3D Embroidery Patches can be enhanced with various backing options to suit different applications:

  • Iron-on Backing: Provides easy application on garments like hats or jackets.
  • Adhesive Backing: Ideal for temporary uses such as event badges or promotional items.
  • Hook and Loop (Velcro) Backing: Enables quick attachment and removal, perfect for tactical gear or uniforms.

Custom Embroidery Digitizing

Before creating either 3D embroidery patches vs woven patches, it's crucial to digitize your design for embroidery. Embroidery digitizing makes sure your design is turned into a format embroidery machines can use. This way, they can stitch with accuracy and capture all the details. It's how your custom woven patches and custom embroidered patches are made with top quality, just as you intended.


So, choosing between 3D embroidery patches vs. woven patches comes down to your design preferences and practical needs. Opt for woven patches if your artwork demands precise details and a sleek, printed-like appearance. Choose 3D embroidery patches for designs that benefit from a textured, three-dimensional look and the classic feel of embroidery. Understanding these distinctions will guide you in selecting the best patch type to effectively represent your brand, commemorate events, or enhance personal style.